Case Studies

Real results from real operations

These anonymized case studies represent outcomes from pilot programs and early deployments. Specific results vary based on site conditions, processes, and implementation scope.

Third-Party LogisticsCold Storage

Global 3PL Cold Storage Facility

Managing inventory accuracy across temperature-controlled zones with limited staff access windows. Manual counts were infrequent and labor-intensive, leading to discrepancies between WMS records and actual stock.

92%Reduction in manual inventory count labor hours
3xFaster resolution of customer inventory inquiries
99.2%Inventory accuracy achieved within 60 days

We went from quarterly surprises to daily confidence. Our clients notice the difference in how quick...”

VP of Operations

ManufacturingAutomotive Parts Distribution

Automotive Manufacturer International Freight

Shipping partially-filled containers on international routes due to poor visibility into actual utilization. Planning was based on weight limits alone, missing significant volume consolidation opportunities.

18%Improvement in average container fill rate
$2.1MAnnualized freight savings (illustrative projection)
340Fewer containers shipped per year

We knew we were shipping air, but we couldn't quantify it. Now we have data to drive consolidation d...”

Director of Supply Chain

Retail DistributionMulti-Channel Fulfillment

Regional Distribution Center

High-volume facility with 30 dock doors struggled to track inbound receipts and outbound shipments accurately. Dock congestion led to delays and mispicks that weren't identified until customer complaints arrived.

67%Reduction in dock-related customer complaints
23 minAverage reduction in trailer dwell time
4.2xROI achieved within first year (illustrative)

The visibility we have now would have seemed impossible two years ago. We catch problems before they...”

Warehouse General Manager

Third-Party LogisticsCold Storage

Global 3PL Cold Storage Facility

Challenge

Managing inventory accuracy across temperature-controlled zones with limited staff access windows. Manual counts were infrequent and labor-intensive, leading to discrepancies between WMS records and actual stock.

Approach

Deployed Inventory Vision using existing cold storage cameras, minimizing the need for staff to enter temperature-controlled areas for counting. The system captured pallet movements during normal picking and replenishment activities.

What Changed

Operations teams now receive daily discrepancy reports instead of quarterly physical counts. Customer-facing staff can answer stock questions in real-time rather than submitting research requests.

Outcomes
92%Reduction in manual inventory count labor hours
3xFaster resolution of customer inventory inquiries
99.2%Inventory accuracy achieved within 60 days

We went from quarterly surprises to daily confidence. Our clients notice the difference in how quickly we can answer their inventory questions.

VP of Operations

ManufacturingAutomotive Parts Distribution

Automotive Manufacturer International Freight

Challenge

Shipping partially-filled containers on international routes due to poor visibility into actual utilization. Planning was based on weight limits alone, missing significant volume consolidation opportunities.

Approach

Installed Fillrate Vision at outbound gates across three facilities. Captured departure images and established baseline utilization metrics by lane, carrier, and destination.

What Changed

Planning teams now review daily utilization dashboards before confirming shipments. Low-fill alerts trigger consolidation discussions before containers leave the facility.

Outcomes
18%Improvement in average container fill rate
$2.1MAnnualized freight savings (illustrative projection)
340Fewer containers shipped per year

We knew we were shipping air, but we couldn't quantify it. Now we have data to drive consolidation decisions and justify the effort.

Director of Supply Chain

Retail DistributionMulti-Channel Fulfillment

Regional Distribution Center

Challenge

High-volume facility with 30 dock doors struggled to track inbound receipts and outbound shipments accurately. Dock congestion led to delays and mispicks that weren't identified until customer complaints arrived.

Approach

Combined Inventory Vision and Fillrate Vision across all dock doors. Created a unified control tower view showing real-time dock status, inbound/outbound counts, and exception alerts.

What Changed

Shift supervisors start each day reviewing the control tower dashboard. Exception-based management replaced the previous walk-and-check approach.

Outcomes
67%Reduction in dock-related customer complaints
23 minAverage reduction in trailer dwell time
4.2xROI achieved within first year (illustrative)

The visibility we have now would have seemed impossible two years ago. We catch problems before they become customer issues.

Warehouse General Manager

Case studies are anonymized and represent outcomes from various pilot programs and implementations. Specific customer names and identifying details have been removed. Results vary by site, process, and deployment scope.

Want similar results?

See how Loadzy can deliver measurable improvements in your specific operational context.

Request a Demo